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Ceramic Fiber Vacuum Formed Shapes

Ceramic fiber vacuum formed shapes (MWOOL – SHAPED) are made of high-purity ceramic fibers with a small amount of binders through vacuum forming. There are several grades including 1000℃, 1260℃, 1400℃, 1500℃, 1600℃, 1700℃, and 1800℃. Ceramic fiber vacuum formed shapes can still maintain good mechanical strength in a hot state.

MWOOL – SHAPED  Characteristics:

• Uniform density and thickness;

• Low thermal conductivity, shrinkage and heat capacity;

• Good high temperature stability;

• Direct contact with flame and excellent thermal shock resistance;

• Good rigidity and flexural strength and self-supporting;

• Excellent resistance to airflow erosion;

• Chemically stable and resistant to most aggressive chemicals (except phosphoric acid, hydrofluoric acid and strong alkalis);

• Easy to cut or machine processing and can be made into multiple complex shapes.

Typical Application:

MWOOL – SHAPED can be used for burner brick, observation hole and manhole, electrical component carrier, riser sleeve, nozzle and tundish, roll seal, catalytic converter insulation, pipe insulation, and electric heating device carrier, etc.

In the electric heating furnace, vacuum forming technology and high-quality electric heating elements can be used to make an electric heating device integrated with “heating and insulation”. This can solve the problem of combining ceramic fibers with electric heating elements.

According to customer requirements, it can be made into flat, curved, semi circular, tubular, and small furnaces.

 

Features and applications of ceramic fiber vacuum formed shapes

MAGSCIE

ENWOOL

-BOARD

1000

ENWOOL

-BOARD

1260

ENWOOL

-BOARD

1400

ENWOOL

-BOARD

1500

ENWOOL

-BOARD

1600

ENWOOL

-BOARD

1700

ENWOOL

-BOARD

1800

Classicification

Temperature

oC

1000

1260

1400

1500

1600

1700

1800

Properties measure at ambient condition (23℃/50% RH)

Bulk Density

kg/m3

280/300/350

400/500

Linear

 Shrinkage

%

≤1.5

900oCX24h

≤2.0

1100oCX24h

≤3.0

1300oCX24h

≤1.0

1400oCX24h

≤1.0

1500oCX24h

≤1.0

1600oCX24h

≤1.0

1700oCX24h

Modulus

of Rupture

MPa

≥0.5

 

≥0.8

 

Compressive

Strength

(10% relative

deformation)

MPa

≥0.25

≥0.35

Loss on

Ignition

%

≤6

≤3

Thermal Conductivity at mean temperature of

kg/m3

250 

400 400 500

400oC

600 oC

800oC

1000oC

1200oC

W/M.K

W/M.K

W/M.K

W/M.K

W/M.K

0.08

0.11

0.14

0.19

0.07

0.10

0.14

0.19

0.07

0.10

0.13

0.19

0.25

0.07

0.09

0.13

0.18

0.24

0.12

0.14

0.17

0.21

0.25

0.12

0.14

0.15

0.19

0.25

0.18

0.20

0.21

0.23

0.29

Chemical Composition

Al2O3

%

42-44

45-46

34-36

65

72-75

75-88

78-90

Al2O3+SiO2

%

52-54

51-52

48-50

34

25-28

12-25

10-22

ZrO2

%

15-17

x