Customized Calcium Silicate Shaped Parts

Customized Calcium Silicate Shaped Parts are technical ceramic made from special high density calcium silicate and are suitable for direct contact with a large number of liquid noniron metals up to 1000°C. Typical fields of application are in foundries for the distribution and flow control of liquid aluminum, as well as in melting, holding and heat treatment furnaces. They are formulated without the use of asbestos fibers, and are thermally insulating, non-wetting, fracture tough materials with low shrinkage characteristics.

These are the standard product for use in aluminum casting operations and is also used in the furnace industry and other process industries. The outstanding thermal shock resistance and high dimensional stability contribute effectively to the long service life and thus to economic efficiency in the respective application area.

These are engineered calcium silicate parts have excellent thermal shock resistance, low thermal conductivity, low thermal capacity and thermal expansion, good thermal insulation, high compressive and bending strength, good edge stability and stable in neutral and basic media.

These does not react with lubricants (e.g., boron nitride and graphite).

These are physiologically harmless.

These products can be easily processed (turning, milling, drilling, grinding, sawing) with appropriate tools for precise moldings.

These are engineered calcium silicate insulation parts for among others, aluminum casting.

Advantages of Customized Calcium Silicate Shaped Parts:

1. Good stability and long service life: High strength, good resistance to compression and damage, resistance to water immersion, stable thermal insulation structure, and long-lasting thermal insulation performance.

2. Strong chemical resistance: Good chemical performance, no pulverization after long-term immersion in water and no change of the structure and thermal insulation after drying.

3. Non-toxic and harmless, environmental-friendly: No harmful substances contained, environmentally friendly. Meet the restriction requirements of the EU ROHS2.0 Directive (EU) 2015/863.

4. High accuracy on dimension: It can meet the requirement of dimension accuracy 0.2 mm to fit the equipment better. So it can ensure the stability of the equipment operation.

5. Processing of special-shaped parts: Fine processing products of calcium silicate are rigid, which can meet the needs of the special-shaped structure of the equipment. MAGSCIE can customize the size according to the customer’s sample or drawing.

Main performance and Technical Data

MAGSCIE BRAND Unit N-17 N-19 CS-1 N-600 N-14 B-3
Bulk density kg/m³ 817 925 797 801 855 850
lb/ft³ 51 58 50 50 53 53

Loss On

Ignition-

Maximum

Percentage)

% 5.6 6.8 3.2 3.8 4.8 5

Coeffi clent of

Thermal

Expansion

10-6/℃ 7 7 4.7 6.7 6.6 6.5
10-6/℉ 3.9 3.9 2.72 3.72 3.67 3.61

Maximum

Service

Temperature

1050 1050 1050 1050 1050 1050
1922 1922 1922 1922 1922 1922

Continuous

Service

Temperature

850 850 850 850 850 850
1562 1562 1562 1562 1562 1562

Compressive

Strength

Mpa 24 24 19 19 17 18
lb/in² 3479 3479 2754 2754 2464 2609

Flexural

Strength

Mpa 8.8 8.8 7.3 7.5 8.8 6
lb/in² 1276 1276 1058 1087 1276 870
Thermal Shrinkage (Linear)-24 hours @ 750℃(1382℉)
  % 0.38 0.49 0.05 0.06 0.4 0.2
Thermal Conductivity

300℃

W/(m.K) 0.180 0.220 0.190

0.190

0.200 0.250
500℃ W/(m.K) 1.320 0.220 0.200 0.210 0.200 0.250
700℃ W/(m.K) 1.390 0.220 0.200 0.230 0.200 0.260
572℉ BTU/(ft²×h×°F/in) 1.249 1.526 1.318 1.318 1.388 1.735
932℉ BTU/(ft²×h×°F/in) 9.158 1.526 1.388 1.457 1.388 1.735
1292℉ BTU/(ft²×h×°F/in) 9.644 1.526 1.388 1.596 1.388 1.804

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Calcium Silicate Prefabricated and Customized

Calcium Silicate Prefabricated and Customized

CALCIUM SILICATE CNC CUTING

Launder sections made of calcium silicate material

Launder sections made of calcium silicate material

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